Motor potting_MCOTI

CN | EN

Wind energy motor
Wind energy motors operate in harsh environments such as high humidity, salt spray, ultraviolet rays, hot and cold cycles, and continuous vibration for a long time, which puts forward higher requirements for insulation reliability, structural stability, and weather resistance. MCOTI provides a variety of material solutions such as epoxy potting glue, magnetic steel anti-corrosion coating and structural bonding, which can provide insulation, protection, fixation and anti-corrosion protection for stator windings, permanent magnets and key structural parts, effectively improving the long-term operational reliability and service life of wind energy motors.
Wind energy motor
Motor potting Magnetic disc anti-corrosion coating
Thermal conductive potting epoxy glue
Wind energy motors operate in harsh environments such as high humidity, salt spray, hot and cold cycles, and continuous vibration for a long time. The stator windings and electronic components require reliable insulation and environmental protection. Epoxy potting glue can fully fill the gaps between windings and components, provide excellent insulation, moisture-proof, anti-corrosion and mechanical support properties, effectively improve the motor's anti-vibration ability and long-term operation reliability, and provide stable and reliable protection for wind power generation systems.

The stator winding is integrally potted to enhance mechanical reliability.

Realize the integration of thermal conduction, insulation and structural fixation

Penetration of windings and tiny gaps, reducing voids and bubbles

Thermal conductive potting epoxy glue
Product advantages

The viscosity is lower than 2500 mPa·s at 80°C, and it can fully penetrate the windings and small gaps to form a dense potting structure.

The thermal conductivity is 2.0 W/m·K, which can quickly dissipate heat from the magnetic core and windings, reduce device temperature rise, and improve system thermal management efficiency.

High Tg and low CTE relieve thermal stress caused by hot and cold cycles and improve packaging reliability.

Enhance the mechanical strength of windings and magnetic devices while providing stable electrical insulation performance.

Resistant to humidity, heat, salt spray and chemical media, meeting the long-term outdoor operation requirements of wind power

Product parameters
ClassificationcharacteristicMEP 4210MEP 4215MEP 4570
UncuredViscosity after mixing [mPa・s]
Brookfield LVDV
25℃/14#/20rpm: 73,00025℃/14#/10rpm: 75,00025℃/14#/20rpm: 35,916
60℃/14#/20rpm: 7,70060℃/14#/20rpm: 7,80060℃/14#/20rpm: 4,058
80℃/14#/20rpm: 3,20080℃/14#/20rpm: 3,40080℃/14#/20rpm: 2,199
Mixed density [g/cm³]2.592.612.73
Curing conditions2hr@100℃ + 3hr@150℃ + 1hr@180℃2hr@100℃ + 3hr@150℃ + 1hr@180℃2hr@100℃ + 3hr@150℃ + 1hr@180℃
After curinghardnessShore D97Shore D97Shore D92
Thermal conductivity [W/m・K]11.52
Tg [℃]158158173
CTE below Tg [ppm/K]181813
CTE above Tg [ppm/K]737365
Young's coefficient [GPa]5.35.75.2
Shear strength [MPa]131313
Tensile strength [MPa]181818
Volume resistivity [ohm-cm]> 1×10¹⁴> 1×10¹⁴> 1×10¹⁴
Insulation performance [kV/mm]>20>20>20
Operating temperature [℃]-40~200-40~200-40~200


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