Motor thermal conductive potting_MCOTI

CN | EN

Motor module
The servo drive motor module needs to run continuously at high speed for a long time and continuously generates a large amount of heat. At the same time, it often faces complex working conditions such as dust, condensation, and alternating vibration. Its internal coils, power devices, and drive PCBA need to rely on the cooperation of three types of functional materials such as thermal conductive potting, conformal anti-paint, and thermally conductive interface materials to achieve core guarantees.
Motor module
Thermal interface materials PCBA conformal coating Motor thermal conductive potting
Thermal conductive potting epoxy glue
Robot joint module motors are developing towards high power density, miniaturization and high dynamic response. The motor windings are exposed to high temperature rise, high frequency start and stop and continuous operation for a long time, which puts forward higher requirements for thermal management and structural reliability. Thermal conductive epoxy potting glue is used to pott the stator windings of joint motors to fully fill the winding gaps, achieve heat conduction, heat dissipation, insulation protection and structural reinforcement, and improve motor efficiency and long-term operating reliability.

Overall potting of stator winding

Suitable for high power density joint motors

Realize the integration of thermal conduction, insulation and structural fixation

Penetration of windings and tiny gaps, reducing voids and bubbles

Thermal conductive potting epoxy glue
Product advantages

The viscosity is lower than 2500 mPa·s at 80°C, and it can fully penetrate the windings and small gaps to form a dense potting structure.

The thermal conductivity is 2.0 W/m·K, which can quickly dissipate heat from the magnetic core and windings, reduce device temperature rise, and improve system thermal management efficiency.

High Tg and low CTE relieve thermal stress caused by hot and cold cycles and improve packaging reliability.

Enhance the mechanical strength of windings and magnetic devices while providing stable electrical insulation performance.

It has good resistance to high and low temperature impact, humidity and heat resistance and environmental aging resistance, meeting the requirements for long-term stable operation of robots.

Product parameters
ClassificationcharacteristicMEP 4210MEP 4215MEP 4570
UncuredViscosity after mixing [mPa・s]
Brookfield LVDV
25℃/14#/20rpm: 73,00025℃/14#/10rpm: 75,00025℃/14#/20rpm: 35,916
60℃/14#/20rpm: 7,70060℃/14#/20rpm: 7,80060℃/14#/20rpm: 4,058
80℃/14#/20rpm: 3,20080℃/14#/20rpm: 3,40080℃/14#/20rpm: 2,199
Mixed density [g/cm³]2.592.612.73
Curing conditions2hr@100℃ + 3hr@150℃ + 1hr@180℃2hr@100℃ + 3hr@150℃ + 1hr@180℃2hr@100℃ + 3hr@150℃ + 1hr@180℃
After curinghardnessShore D97Shore D97Shore D92
Thermal conductivity [W/m・K]11.52
Tg [℃]158158173
CTE below Tg [ppm/K]181813
CTE above Tg [ppm/K]737365
Young's coefficient [GPa]5.35.75.2
Shear strength [MPa]131313
Tensile strength [MPa]181818
Volume resistivity [ohm-cm]> 1×10¹⁴> 1×10¹⁴> 1×10¹⁴
Insulation performance [kV/mm]>20>20>20
Operating temperature [℃]-40~200-40~200-40~200


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