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NTC/FUSE encapsulation: integrally encapsulate the temperature sensor and fuse to provide mechanical and environmental protection;
Connector potting: fill the internal gap of the connector to achieve sealing protection and improve connection stability;
Crimp terminal encapsulation: protects the crimping area and reduces the impact of vibration and external impact on connection reliability;
Nickel sheet reinforcement: fill the gap between the nickel sheet and FPC, enhance structural strength and reduce stress concentration.
UV encapsulation glue:
Second-level UV curing, rapid positioning and molding, greatly improving production efficiency and UPH;
Automatic dispensing, good colloid fluidity, accurate encapsulation, smooth appearance and no bubbles;
High adhesion, excellent bonding performance to PI, PC, FPC, metal and other base materials;
UV+moisture/UV+thermal curing can fully cure complex shadow areas, improving product reliability.
Thermosetting epoxy encapsulant:
High mechanical strength, providing reliable structural protection for key components such as connectors and nickel sheets;
Excellent heat resistance and high Tg system, which can meet the long-term high temperature working conditions of new energy vehicles;
Resistant to impact, heat and humidity, and chemical media, improving the long-term reliability of the battery connection system;
Excellent sealing performance, effectively prevent moisture, dust and corrosion, extending the service life of components.
Basic parameters | MAR 5428 | MAR 5480 | MEP 3420 | MEP 3472 |
type | UV acrylic | UV+moisture acrylic | UV+thermosetting epoxy | Thermosetting flexible epoxy |
Main applications | Encapsulation of NTC, nickel sheets, crimp terminals, solder joints, etc. | Encapsulation of NTC, nickel sheets, crimp terminals, solder joints, etc. | Encapsulation of NTC, nickel sheets, crimp terminals, solder joints, etc. | NTC, nickel sheet, connector encapsulation |
color | transparent | translucent | translucent | black |
hardness | Shore D 40–50 | Shore D 40–50 | Shore D 50–60 | Shore D 80–90 |
viscosity (cP) | 6000~10000 | 4500~8500 | 8000~12000 | 14000~16000 |
proportion | ~1.1 | ~1.05 | ~1.35 | ~1.1 |
Elongation at break | ~280% | ~80% | ~30% | ~6% |
Shear strength (PI/PC) | 8.6 MPa | 14 MPa | 4.1 MPa | 8.6 MPa |
Tg (℃) | 25 | 40 | 25 | 70 |
Curing conditions | UVA 365 nm，4000 mJ/cm²，T=2 mm | UVA 365 nm，6000 mJ/cm²，T=2 mm | UVA 365 nm，3500 mJ/cm² + 150℃ × 10 min | 150℃ × 10~15 min |
Storage conditions/validity period | 10~28℃, 6 months | 2~8℃, 6 months | 2~8℃, 6 months | -20℃, 6 months |
